INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES Power Planer Rabot électrique Cepillo 1902 002543 DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO WARNING: For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. AVERTISSEMENT: Pour votre propre sécurité, prière de lire attentivement avant l'utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE. ADVERTENCIA: Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA. ENGLISH SPECIFICATIONS Model Planing width Planing depth Shiplapping depth No load speed (RPM) Overall length Net weight 1902 82 mm (3-1/4") 1 mm (1/32") 9 mm (11/32") 16,000/min. 290 mm (11-3/8") 2.5 kg (5.5 lbs) · Due to our continuing programme of research and development, the specifications herein are subject to change without notice. · Note: Specifications may differ from country to country. GENERAL SAFETY RULES USA002-2 tors. There is an increased risk of electric shock if your body is grounded. 6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock. (For All Tools) WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. 7. 8. SAVE THESE INSTRUCTIONS Work Area 1. 2. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. 9. Personal Safety Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. 3. Electrical Safety 4. Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. 5. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigera- 10. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents. 12. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. 13. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. 2 14. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection. 21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 22. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. Tool Use and Care 15. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. 16. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. 17. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. 18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. 19. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. 20. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control. SERVICE 23. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. 24. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury. USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. Table 1. Minimum gage for cord Ampere Rating More Than 0 6 10 12 Not More Than 6 10 12 16 3. USB042-2 4. 5. 6. 7. Volts 120 V 25 ft. 18 18 16 14 Total length of cord in feet 50 ft. 100 ft. 150 ft. AWG 16 16 16 12 16 14 14 12 14 12 Not Recommended SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to planer safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury. 1. 2. Rags, cloth, cord, string and the like should never be left around the work area. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation. Use only sharp blades. Handle the blades very carefully. Be sure the blade installation bolts are securely tightened before operation. Hold the tool firmly with both hands. Keep hands away from rotating parts. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade. Make sure the blade is not contacting the workpiece before the switch is turned on. Wait until the blade attains full speed before cutting. 8. 9. 3 10. Keep at least 200 mm (8") away from the tool at all times. 11. Always switch off and wait for the blades to come to a complete stop before any adjusting. 12. Never stick your finger into the chip chute. Chute may jam when cutting damp wood. Clean out chips with a stick. 13. Do not leave the tool running. Operate the tool only when hand-held. 14. When leaving the planer, switch off and set it with the front base up on a wooden block, so that the blades do not contact anything. 15. Always change both blades or covers on the drum, otherwise the resulting imbalance will cause vibration and shorten tool life. 16. Wait for complete run-down before putting the tool aside. 17. Use only Makita blades specified in this manual. 18. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data. Adjusting depth of cut 002549 1 1. Knob Depth of cut may be adjusted by simply turning the knob on the front of the tool. Switch action 002553 1 2 1. Lock button 2. Switch trigger SAVE THESE INSTRUCTIONS WARNING: MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. CAUTION: Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released. · Switch can be locked in "ON" position for ease of operator comfort during extended use. Apply caution when locking tool in "ON" position and maintain firm grasp on tool. To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To stop the tool from the locked position, pull the switch trigger fully, then release it. · SYMBOLS USD201-2 The followings show the symbols used for tool. V............................volts A ...........................amperes Hz..........................hertz ....................alternating current .......................no load speed .......................Class II Construction .../min....................revolutions or reciprocation per minute ASSEMBLY · CAUTION: Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. Removing or installing planer blades CAUTION: Tighten the blade installation bolts carefully when attaching the blades to the tool. A loose installation bolt can be dangerous. Always check to see they are tightened securely. FUNCTIONAL DESCRIPTION · CAUTION: Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. · 4 · · 1. Handle the blades very carefully. Use gloves or rags to protect your fingers or hands when removing or installing the blades. Use only the Makita wrench provided to remove or install the blades. Failure to do so may result in overtightening or insufficient tightening of the installation bolts. This could cause an injury. Remove the existing blade, if the tool has been in use, carefully clean the drum surfaces and the drum cover. To remove the blades on the drum, unscrew the three installation bolts with the socket wrench. The drum cover comes off together with the blades. 002564 5. 6. Slip the heel of the adjusting plate into the groove of the drum. Set the drum cover over the adjusting plate/set plate and screw in the three hex flange head bolts so that a gap exists between the drum and the set plate to slide the mini planer blade into position. The blade will be positioned by the planer blade locating lugs on the set plate. 002566 1 6 5 1. Socket wrench 2. Bolt 4 3 2 7. 1 2 1. Mini planer blade 2. Groove 3. Set plate 4. Hex. flange head bolt 5. Drum plate 6. Drum 2. To install the blades, loosely attach the adjusting plate to the set plate with the pan head screws and set the mini planer blade on the gauge base so that the cutting edge of the blade is perfectly flush with the inside flank of the gauge plate. 002565 1 2 3 4 5 6 7 8 9 10 1. Pan head screw 2. Adjusting plate 3. Planer blade locating lugs 4. Gauge plate 5. Heel of adjusting plate 6. Set plate 7. Inside flank of gauge plate 8. Gauge base 9. Back side of gauge base 10.Mini planer blade The blade's lengthwise adjustment will need to be manually positioned so that the blade ends are clear and equidistant from the housing on one side and the metal bracket on the other. 8. Tighten the three hex flange head bolts (with the socket wrench provided) and hand rotate the drum to check clearances between the blade ends and the tool body. 9. Check the three hex flange head bolts for final tightness. 10. Repeat procedures 1 - 9 for other blade. For the correct planer blade setting Your planing surface will end up rough and uneven, unless the blade is set properly and securely. The blade must be mounted so that the cutting edge is absolutely level, that is, parallel to the surface of the rear base. Below are some examples of proper and improper settings. 3. 4. Set the adjusting plate/set plate on the gauge base so that the planer blade locating lugs on the set plate rest in the mini planer blade groove, then press in the heel of the adjusting plate flush with the back side of the gauge base and tighten the pan head screws. It is important that the blade sits flush with the inside flank of the gauge plate, the planer blade locating lugs sit in the blade groove and the heel of ...